Publish Time: 2022-08-25 Origin: Site
The industrial mobile lifting mixer is a mixing machine designed for processing liquids and pastes, combining mobility with an adjustable lifting mechanism to meet diverse mixing requirements across different work environments.
IMMAY industrial blending machines efficiently mix various liquid and cream materials through a robust motor-driven power system. Unlike fixed mixing tanks with built-in agitators, they excel in applications that require frequent changes in working positions or mixing containers, making them ideal for laboratory use, food processing, cosmetics mixing, and chemical manufacturing.
Pneumatic Lifting High Speed Disperser Electric Lifting High Shear Homogenizer
Different from stainless steel mixing tank with agitator, an industrial mobile lifting mixer is a versatile mixing machine designed for efficient blending of liquids and creams in different fluid industries. Its core components include:
This is the main structure of the industrial movable lifting mixer, which is usually made of strong and durable materials, such as stainless steel or carbon steel, to ensure the operational stability and corrosion resistance of the equipment.
The frame design is tailored based on the mixer's power and processing capacity to meet various types of mixers and production volumes.
The motor serves as the power source for the mixer, equipped with a motor with appropriate power based on the required mixing intensity and speed. IMMAY's mobile lifting mixer utilizes efficient motors to deliver stable and robust power, ensuring efficient mixing processes.
The agitator is a key component for material mixing, whose design directly affects the mixing effect. IMMAY provides various types of agitators, such as paddle type, turbine type, homogenizer etc., to adapt to materials with different viscosities and physical properties.
The lifting system is responsible for controlling the vertical movement of the mixer, mainly using pneumatic control and electric drive. The lifting function allows the mixer to adjust its height based on the size of the container and mixing requirements, thereby optimizing the mixing effect.
The control system serves as the central intelligence of the mixer, which includes various sensors, controllers and operating interfaces. The control system of the IMMAY mobile lifting mixer is designed to be user-friendly, allowing operators to easily set parameters such as mixing speed, time and lifting height to achieve precise control.
These components work together to enable the IMMAY movable lifting mixer to adapt to various situations from small batch to medium scale production, providing precise and efficient mixing solutions.
The lifting design stirring equipment is equipped with wheels or a mobile platform at the bottom, allowing the mixer to be easily moved within the factory or between different work areas, swiftly adjusting to changes in various locations and production requirements, thereby improving production flexibility. Additionally, the mixer can be effortlessly relocated to cleaning areas, simplifying the cleaning and maintenance process.
The industrial mobile lifting mixer is equipped with pneumatic or electric lifting systems, allowing operators to adjust the height of the batch mixer according to the mixing requirements. This design enables the emulsion mixer to adapt to containers of different sizes and depths, while also facilitating the addition and removal of materials by operators. Operators can control the lifting of the agitator simply by pressing the lift button. The lifting mechanism is made of durable materials and features precision engineering design, ensuring smooth and safe operation when the mixer is raised.
The industrial mobile lifting mixer's design carefully combines factors like material flow and mixing consistency, taking into account the physical traits of various materials. Whether blending solid and liquid, fusing liquids, binding powder and liquid, or homogenizing paste, this design boosts mixing efficiency and ensures even emulsification of final products, avoiding problems like fish eyes or clumps, meeting diverse production needs to high standards.
The equipment features button switches for control as well as a variable frequency speed control system. Operators can easily set mixing speed according to the formulation and process requirements.
The industrial mobile lifting mixer is suitable for various industrial settings that require mixing, such as chemical, food processing, pharmaceutical, and cosmetics manufacturing industries. It can handle a wide range of materials, from low-viscosity liquids to high-viscosity pastes, including creams, lotion, gel, ointments, ink, coating, palm, suspensions, emulsions, lotions, mascaras, sunscreens, hand sanitizers, gels, liquid fertilizers, and paint etc..
The industrial mobile mixer can flexibly adapt to the needs of various production capacities by customizing motors with different powers and adjusting the size of the lifting rod. From 50 liter to 1000 liter, we can provide different mixing solutions.
Industrial movable lifting mixers are versatile equipment designed to handle a wide range of mixing applications, from low-viscosity liquids to high-viscosity pastes and creams. They combine mobility, adjustable lifting mechanisms, and advanced mixing technologies to adapt to different production needs and work environments. These mixers are mainly classified into three types: high speed propeller, high speed disperser, and high shear homogenizer, each optimized for specific mixing tasks and material properties.
The high speed propeller mixer uses rapidly rotating blades to create a strong flow within the liquid, ensuring thorough mixing and uniformity. It is particularly effective for low- to medium-viscosity liquids, where fast circulation and blending are required. This type of mixer is ideal for applications such as water-based solutions, beverages, and chemical liquids.
The core component of a high speed disperser is a rotating dispersing disc.
The high speed disperser operates at speeds up to 1440 RPM, generating strong liquid shearing forces that disperse and mix the raw materials together. This aids in dispersing and uniformly mixing powders and liquids, or liquids and liquids.
The working principle of high shear homogenizer involves the homogenization of materials through the impact and frictional action between a high speed rotating rotor and fixed stator plates.
When the rotor stator homogenizer is in operation, two rotors positioned horizontally begin to rotate at high speed. The material is fed into the homogenizer and enters the gap between the rotors via a turbine. During the homogenization process, the material is dispersed, mixed, crushed, and homogenized by the high-speed rotor's cutting, friction, and impact, achieving the purpose of refining and uniformly mixing the material.
High shear homogenizers achieve homogenization of pastes through the high speed rotating rotor, with speeds up to 3000 RPM. They are widely used in the food, cosmetics, and pharmaceutical industries for products such as mayonnaise, ketchup, creams, lotions, ointments, oral liquids, and other products with high viscosity.
Due to the varied formulations and process requirements across different industries, selecting a movable lifting mixer requires comprehensive consideration of numerous factors to ensure that the chosen equipment perfectly matches your product mixing process and meets specific production needs.
When selecting a industrial mobile lifting mixer, considering the mixing purpose is crucial, as formulations and process requirements vary across different industries. Whether in the food, cosmetics, pharmaceutical, or chemical industries, the choice of mixer must be based on the specific mixing purpose to ensure the quality and performance of the final product.
For example, cosmetic cream mixer machine that mix emulsions or creams requires a high shear homogenizer to ensure thorough emulsification of the oil and water phases, resulting in a stable emulsion product. While In chemical industry, such as water-based paint production, the industrial paint mixer mixing purpose can achieve uniform dispersion of pigments and stable mixing. In this case, a disperser should be selected to accommodate the chemical properties of the paint.
In the mixing process of raw materials, choosing the right mixer is crucial for achieving efficient blending and product stability. Raw materials with higher viscosity and complex chemical structures, such as emulsifiers, oils, and waxes, require powerful shear forces during mixing to ensure uniform dispersion and stable emulsification, which can be achieved with high shear homogenizers.
For aqueous or low- to medium-viscosity liquids, a high-speed propeller is suitable, as it efficiently circulates and blends liquids, providing uniform mixing without over-processing.
When incorporating powders, granules, or additives into liquids, a high speed disperser can be used to break down intermolecular forces and disperse solids evenly, ensuring a consistent texture.
Furthermore, in fluid production processes involving chemical reactions or multiple raw materials, compatibility between ingredients must be considered when selecting the appropriate mixer type to achieve optimal mixing results.
Electric hoist lifting : Electric hoists use an electric motor-driven mechanism to lift and lower loads. They are controlled by a wired pendant or a wireless remote control. The motor drives the drum, around which the lifting cable is wound to raise the load.
Electric hoists provide precise control over lifting and lowering speeds, making them suitable for applications that require careful positioning of loads. Additionally, compared to pneumatic lifts, electric lifts can lift heavier loads.
Pneumatic lifting: Pneumatic lifts use compressed air to operate pistons or diaphragms to lift loads. Compressed air is supplied to the lifting mechanism through pneumatic hoses, where air pressure generates force to drive the lifting mechanism and raise the load.
Pneumatic lifts offer safer operation and are the preferred lifting method for damp or explosion-proof work environments. Additionally, compared to electric lifts, pneumatic lifts have fewer moving parts, making them easier to maintain and repair.
Different mixing tanks require different industrial mobile lifting mixers. When purchasing an industrial mobile lifting mixer, IMMAY recommends the appropriate mixer specifications based on your production capacity for each batch.
Stainless steel is widely used in industrial lifting mixers because of its strong corrosion resistance, smooth surface, and good structural strength. It is suitable for applications with hygiene requirements or frequent cleaning, such as cosmetics, food, and pharmaceutical production.
When selecting the frame material, the focus is on durability and cost considerations.
A stainless steel frame provides higher strength and better long-term durability, making it suitable for intensive use or demanding production environments.
A carbon steel frame is a more economical option, appropriate for standard working conditions where cost efficiency is a priority.
When buying an industrial mobile lifting mixer, the power of the motor needs to be considered not only based on the production capacity but also on the viscosity of the product. Oversized power can waste horsepower, while undersized power can damage the motor.
When selecting a lifting mobile mixer, if the environment is humid or involves potentially explosive products, pneumatic lifting and explosion-proof motors are ideal option. For general use in typical environments, you can choose between pneumatic or electric lifting based on your specific needs.
The industrial mobile lifting mixer offers a flexible and efficient solution for a wide range of liquid and paste mixing tasks across cosmetic, food, chemical, and pharmaceutical production. With its adjustable lifting mechanism, mobility, and compatibility with multiple mixing tools such as high speed dispersers and high shear homogenizers, it supports both small-batch development and medium-scale manufacturing. By evaluating key factors—including mixing purpose, material characteristics, mixer type, batch size, construction material, power selection, and operating environment—manufacturers can select a movable lifting mixer that aligns with their production needs.
IMMAY provides movable lifting mixers designed to deliver consistent performance across diverse applications. Our equipment can be customized to fit specific formulations and production workflows, helping manufacturers optimize their mixing process and maintain stable product quality. Contact IMMAY today to discuss a mobile lifting mixing machine that fits your production goals.