Publish Time: 2022-08-29 Origin: Site
The semi automatic vertical bottle filler machine has a compact structure design and is composed of multiple key components to achieve an efficient and accurate filling process:
✅ Stainless steel frame: The main structure is made of high-quality stainless steel, which is corrosion-resistant and easy to clean, and meets the hygiene standards of industries such as food, medicine and cosmetics.
✅ Hopper: It is used to temporarily store liquid or paste materials to be filled, and the capacity can be customized; some models can be equipped with heating or insulation functions to maintain the appropriate fluidity of the material.
✅ Pneumatic drive system: The whole machine uses compressed air as the power source, which is highly safe and particularly suitable for production environments with explosion-proof requirements.
✅ Filling cylinder and valve system: The filling cylinder has a precise structure and is equipped with high precision valves to achieve precise control and quantitative filling of materials with different viscosities.
✅ Operation control system: The filling parameters are set through the handwheel and control button, supporting both automatic and manual working modes to adapt to different production rhythms.
✅ Mobile caster design: The bottom is equipped with universal casters to facilitate the movement and position adjustment of the whole machine and improve production flexibility.
The semi-automatic vertical filling machine is designed for filling liquids and cream products, making it ideal for both daily consumer goods and specialty formulations. It is commonly used in the following product categories:
✔ Creams and Lotions
The machine ensures smooth and consistent filling of skincare products like hand creams, body lotions, and facial moisturizers.
✔ Shampoos and Shower Gels
Its volume control features make it suitable for personal care products that require precise filling.
✔ Mayonnaise and Sauces
The machine can evenly fill thicker foods such as mayonnaise, ketchup and salad dressing.
✔ Syrups and Beverages
For beverages and syrups, the machine allows fast and hygienic bottle filling with minimal product waste.
This filling solution is widely used in food, cosmetics, pharmaceutical, and beverage industries. Additional, IMMAY also provides reliable, custom-engineered filling machines equipped with heating and stirring functions—ensuring optimal performance for your specific product formulations.
Our semi automatic vertical bottle filling machines are categorized based on the volume range they can handle. The model volume range includes:
10–120 ml bottle filling machine
25–250 ml bottle filling machine
50–500 ml bottle filling machine
100–1000 ml bottle filling machine
250–2500 ml bottle filling machine
500–5000 ml bottle filling machine
This variety makes it easier to match the right equipment with your packaging needs—whether you’re producing trial-size cosmetic bottles or full-sized juice containers.
Understanding the workflow of a semi automatic vertical bottle filling machine is essential for maximizing its performance. Here is a step-by-step overview:
Step 1: Air Connection
The machine must be connected to a compressed air source. This drives the pneumatic system and activates the piston filling mechanism.
Step 2: Material Loading
Operators can manually load materials into the hopper or use a pneumatic feeder for automated suction from a storage tank or mixing unit.
Step 3: Filling Volume Adjustment
On the side of the machine is a handwheel that controls the filling volume. Rotating clockwise decreases the volume; counterclockwise increases it. This provides high flexibility for different container sizes.
Step 4: Selecting Filling Mode
There are two operation modes:
Automatic mode: The machine runs continuously. Users need to turn on this function after they are proficient in using the machine.
Manual mode: The operator controls the filling by stepping on the foot pedal, which can achieve precise filling and is suitable for beginner period.
Step 5: Filling Execution
The piston draws product from the hopper and dispenses it into the container through the nozzle, ensuring a consistent output.
The semi automatic vertical bottle filling machine is engineered to offer multiple operational benefits for growing production lines. Here are its core advantages:
5.1 Improved Efficiency
Compared to manual filling methods, this machine can increase output several times, reducing labor intensity while improving consistency.
5.2 Space-Saving Mobility
Equipped with mobile casters, the machine is easy to relocate within a workshop, maximizing floor space usage and allowing flexible layout adjustments.
5.3 Pneumatic Operation = Safer in Explosive Environments
As the machine is powered entirely by compressed air, it is especially suitable for environments requiring explosion-proof solutions, such as in chemical or alcohol-based product manufacturing.
5.4 Dual-Use Design for Paste and Liquid
One of the most valuable features is its ability to fill both liquids and viscous materials. This dual-purpose design reduces the need to purchase separate machines for different product lines.
At IMMAY, we understand that each product has its own unique characteristics. Therefore, our semi automatic vertical bottle filler machines can be customized with the following configurations:
Heating jacket for room temperature curing materials such as wax or oil
For large-capacity hoppers
For material mixers that need to prevent sedimentation
These customizations allow us to meet the demands of cosmetic workshops, sauce manufacturers, syrup bottling lines, and other specialty processors.
IMMAY is a professional manufacturer of bottle filling equipment, offering full support from equipment consultation to post-sale service. When you choose IMMAY, you benefit from:
Decades of experience in packaging and mixing technology
Tailor-made mixing and filling solutions for paste and liquid products
Expert technical guidance for installation and operation
The semi automatic bottle filler machine is a reliable, efficient, and flexible choice for businesses looking to improve their filling operations without the complexity of fully automated lines. Its dual-use capability, easy operation, and wide customization options make it especially suitable for small to medium production in multiple industries.