What Is The Automatic Bottle Filling Machine?
The Automatic Bottle Filling Machine is a volumetric filling machine designed to dispense a preset amount of product into bottles, jars, and other self-standing containers. The machine uses pistons to draw product from the hopper and discharge a measured volume through the filling nozzles during each filling cycle.
By adjusting the filling parameters, the machine can accommodate different filling volumes and container sizes. Multiple filling nozzles can also be configured to match the required production capacity, while the conveyor and bottle positioning system keep containers aligned throughout the filling process.
Main Structure of The Automatic Bottle Filling Machine
Product Hopper System
The product hopper holds the product before it enters the piston filling system. An optional agitation system can be added for products that separate or settle during the filling process.
Piston Filling System
The piston filling system is the core component for volumetric filling. The piston draws a defined volume of product from the hopper and dispenses it through the filling nozzle. Piston size and filling stroke determine the available filling range.
Filling Nozzle System
The filling nozzle system dispenses the measured product into each container. Different nozzle configurations are available according to the required production output.
Available configurations include:
2 nozzles
4 nozzles
6 nozzles
8 nozzles
Customized configurations
The number of filling nozzles can be selected according to the required production capacity and container configuration.
Conveyor System
The conveyor transports containers through the filling station and maintains consistent bottle spacing during the filling process.
PLC Touch Screen Control System
The PLC touch screen allows operators to adjust filling parameters and machine operating settings, including:
Filling amount
Filling speed
How Does The Automatic Bottle Filling Machine Work?
The automatic bottle filling process generally includes the following stages:
Bottle Feeding
Empty bottles enter the machine through the conveyor and move toward the filling station.
Bottle Detection and Positioning
Photoelectric sensors detect the incoming containers and control their positioning before filling. The containers are aligned with the filling nozzles to maintain a consistent filling position.
Piston Filling
The piston draws product from the hopper and dispenses the preset volume through the filling nozzles.
Bottle Discharge
After filling, the containers move along the conveyor to the next production stage, such as capping, labeling, or collection.
Applicable of The Automatic Bottle Filling Machine
Cosmetic & Personal Care
Lotion, shampoo, conditioner, facial cleanser, body cream, essence, hand sanitizer, liquid soap, gel products
Food & Beverage
Fruit juice, syrup, jam, honey, ketchup, chili sauce, salad dressing, edible oil, dairy products
Daily Chemical
Liquid detergent, laundry liquid, disinfectant, windshield washer fluid, cleaning agent
Industrial & Chemical
Lubricating oil, engine oil, gear oil, low-corrosive chemical liquid and paste materials
Automatic Bottle Filling Line
The Automatic Piston Bottle Filling Machine can be integrated into an existing bottle filling line when the production speed and operating cycle of the line are compatible with the filling machine. The conveyor layout, bottle transfer method, filling speed, and container specifications should also be considered to ensure that the equipment can operate together smoothly.
For a complete packaging line, the piston filling machine can be combined with our automatic bottle capping machine and labeling machine to create a continuous filling, capping, and labeling process. The configuration can be selected according to the required production capacity, bottle specifications, and overall line layout.
Before ordering, buyers can provide their existing line information, bottle samples or drawings, and required production speed. This allows the equipment configuration and line compatibility to be evaluated before the machine is integrated.
Parameters of The Automatic Bottle Filling Machine
Model | IMA-APF-2 | IMA-APF-4 | IMA-APF-6 | IMA-APF-8 | IMA-APF-10 |
Filling Range | 25-250ml, 50-500ml, 100-1000ml, 250-2500ml, 1L-5L Option | ||||
Filling speed | 25-45 bottle/min. | 30-55 bottles/min. | 40-70 bottles/min. | 60-90 bottles/min. | 80-100 bottles/min. |
Filling Accuracy | <1% | <1% | <1% | <1% | <1% |
Power | 1.5KW | 2.2KW | 4KW | 5.5KW | 7KW |
Voltage | Customized | Customized | Customized | Customized | Customized |
Working Pressure | 6-7kg/cm2 | 6-7kg/cm2 | 6-7kg/cm2 | 6-7kg/cm2 | 6-7kg/cm2 |
Weight | 400kg | 500kg | 600kg | 700kg | 800kg |
Main details of The Automatic Bottle Filling Machine
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