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FAQ Category

Vacuum emulsifying mixer machine

  • Q What is vacuum emulsifying mixer machine?

    A
    The vacuum emulsifying mixer machine is a type of mixing equipment that is used in the production of cosmetics, pharmaceuticals, and other products that require the emulsification of liquid-liquid, liquid-powder, liquid-particle. 
     
    Vacuum mixer machines are mainly divided into two types: hydraulic lift vacuum cream mixers and fixed type vacuum cream mixers. The hydraulic lifting vacuum emulsifier machine can choose a volume of 30L-500L, while the fixed type vacuum emulsifier mixer machine can choose a volume of 200L-10000L. 
     
    The mixer of vacuum cream mixer machine uses a combination of high speed and high shear mixing and vacuum pressure to create a homogeneous mixture of two or more immiscible liquids or solids. The vacuum pressure helps to remove air bubbles in the pot from the mixture, resulting in a smooth and stable product. The mixer usually consists of a mixing vessel, a homogenizer, a vacuum pump, and a heating and cooling system. It is widely used in the production of creams, lotions, gels, foundation, toothpaste, ointments, mayonnaise, and other similar products.

  • Q How does a vacuum emulsifier mixer work?

    A An emulsifier mixer machine, also known as a homogenizer mixer machine, mixes two or more incompatible substances (such as oil and water) into a stable product by mechanical force. The following is the introduction of each system and its working principle in the vacuum homogenizer mixer machine:

    1. Mixing container: The emulsifier machine has a mixing container for mixing ingredients.
    2. High shear homogenizer: The machine has a high speed and high shear homogenizer, which is a rotor-stator system, high speed rotation, generating a strong shear force.
    3. Stirring paddle: The stirring paddle is an important mixing part in the pot, which is composed of rotating paddle and fixed paddle, which can accelerate the reaction process.
    4. Vacuum system: The vacuum system can remove the air in the mixture, which helps to eliminate the air bubbles in the material to form a more stable product.
    5. Heating and cooling systems: The heating and cooling system can precisely control the temperature of the mixture during the mixing process.
    6. Control Panel: The mixing machine has a control panel that allows the operator to adjust the mixing speed, temperature, and other parameters.

    During the mixing process, the heating and cooling system of our company's vacuum emulsifier mixer machine can precisely control the temperature in the pot, so that the materials can react and mix at the correct temperature, and the high speed homogenizer produced by our company can make the materials in the narrow gap between the stator and the rotor, withstand hundreds of thousands of combined effects per minute, such as hydraulic shearing, centrifugal extrusion, impact tearing, etc., so that the materials are evenly dispersed and emulsified in an instant. The air in the material can be effectively removed during the mixing process, so that the obtained product is free of bubbles and more stable, increasing the competitiveness of your product in the market.

  • Q Structure of vacuum emulsification machine

    A The vacuum emulsification mixer mainly consists of vacuum resistant containers with heating and cooling jackets.
    The vacuum emulsification mixer is composed of multiple units, including an electric control system, hydraulic lifting system, mixing system, vacuum device, heating and cooling system, temperature control system, oil dispersion pot, water dispersion pot, etc. The control panel is the place for all mixer operations, controlling the operation of functions such as heating system, lighting system, vacuum system, and mixing system.

  • Q What is the role of a homogenizer in a vacuum emulsifier mixer？

    A High shear homogenizer is a key component of vacuum emulsification mixer machine. Due to the high tangential speed generated by the high-speed rotation of the rotor of the high shear homogenizer and the strong kinetic energy brought by the high-frequency mechanical effect, the material is subjected to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing, and turbulence in the narrow gap between the stator and rotor. After high-frequency cycling, Thus, two or more incompatible substances (such as oil and water) can be efficiently, quickly, and evenly mixed and emulsified into a fine and more stable high-quality product.

    In vacuum emulsification machines, the high shear homogenizer is usually located in the lower or middle part of the vacuum emulsification pot, with a speed range of 0-2900 rpm. The homogenizer's speed can be adjusted according to the requirements of the product process to achieve the ideal emulsification effect.

  • Q How to choose the right vacuum cream mixer?

    A Before you start preparing for a new business, it is recommended that you choose a suitable vacuum mixer from the following aspects.

    1. Production: Daily production is one of the important factors for our business success, and choosing the right production capacity is the key to choosing a suitable mixing capacity. Hydraulic Lifting Vacuum Homogenizer（10L-500L），Vacuum Emulsifying Mixer（500L-5000L）

    2. Factory layout: Whether the size of the planned or existing factory can meet the layout of the machines will determine the design size of the machines.

    3. Local voltage standards: Only the correct voltage can start our equipment.

  • Q Can vacuum mixers be customized for specific applications?

    A Of course, we are a professional manufacturer of vacuum cream mixer machines. We can customize the machines according to your usage needs and production process. Our vacuum mixer customization options main include volume, heating method, control method, mixer, etc.

    If you have customization needs, please contact us.

  • Q Advantages of IMMAY's vacuum emulsifier mixer

    A
    Our company is a professional production of daily chemical equipment manufacturers. With years of experience, trusted senior engineers, and machines certified to the CE standard, our line of mixing equipment is the best choice for your complex mixing process needs.
     
    Compared with the traditional mixing equipment, vacuum emulsion mixers produced by Immay have many advantages. These benefits include:
    1. Uniform mixing: Vacuum emulsion mixers provide a uniform mixture of liquid and solid to ensure consistent quality of the final product.
    2. Efficient mixing: The mixer uses a high-speed homogenizer to mix raw materials, thereby achieving a faster and more efficient mixing process.
    3. Reduce air bubbles: The vacuum pressure in the mixer helps remove air bubbles from the mixture, resulting in a smooth and stable product.
    4. Improve product quality: The vacuum emulsion mixer improves the quality of the product by reducing the particle size of the raw material, so as to obtain better texture and consistency.
    5. Hygienic design: High speed and low speed mixers are designed to meet GMP hygiene standards, making them suitable for pharmaceutical and food industries.
    6. Multifunctional: Vacuum emulsifying mixers can be used in a wide range of applications, including cosmetics, pharmaceuticals, food and chemicals.
    7. Easy to clean: Mixers are easy to clean and maintain, which reduces downtime and increases productivity.
     
    The vacuum emulsion mixer produced by Immay is an efficient and versatile mixing device that can offer a range of benefits to manufacturers in a wide range of industries.

  • Q Price guide for IMMAY vacuum cream mixer machines

    A IMMAY specializes in providing customized vacuum emulsifying mixer machines for you. The mixing equipment prices will vary according to your requirements before you plan to purchase, Usually ranging from a few thousand dollars to tens of thousands of dollars. We always adhere to the principle that machines are priced and services are priceless, providing you with a pleasant user experience has always been our Immay original intention.

  • Q Precautions for operating vacuum emulsifier mixer

    A Operating vacuum emulsifiers requires attention to safety and proper use to ensure the proper operation of the equipment and the production of high quality products. The following are some things to pay attention to when operating vacuum emulsifiers:

    1. Read the instructions: Before operating the mixer of the vacuum emulsifier, be sure to read the instructions carefully and be familiar with the functions and characteristics of the equipment.
    2. Wear protective gear: Wear appropriate protective gear, such as gloves and lab coats, to protect yourself from any chemicals or materials.
    3. Check the equipment: Check the equipment before use to ensure that the equipment is in good working condition and all components are installed properly.
    4. Use the right amount of material: do not overload the equipment with too much material, because it will lead to mixer failure and affect product quality.
    5. Use the right speed: Use the right mixing speed for the materials to be mixed to ensure that they are mixed correctly.
    6. Monitor vacuum pressure: Monitor the vacuum pressure during the mixing process to ensure that it is maintained at an appropriate level.
    7. Equipment cleaning: After each use, the equipment should be thoroughly cleaned to prevent pollution and maintain the performance of the equipment.
    8. Comply with safety procedures: When operating the vacuum emulsifier, all safety procedures and guidelines should be followed to prevent accidents or injuries.（Each of our vacuum mixers and reactors is equipped with an emergency stop device to ensure safety before leaving the factory. ）

    Following these considerations ensures that our vacuum emulsifiers operate safely and efficiently, producing high quality products.

  • Q Vacuum emulsifying machine operation steps

    A The operation steps of the Immay vacuum homogenizer mixer machine may vary depending on the specific model, but the following are some general steps to follow when operating the vacuum emulsifier:

    1. P reparation: Before operating the machine, ensure that all necessary ingredients and materials are ready and in the correct quantities. Make sure the machine has been cleaned.
    2. Setting: Power on the machine, set stirring speed, temperature and other parameters according to product process requirements.
    3. Filling: Add the ingredients in turn to the mixing container, making sure to use the correct ratio.
    4. Stir: Turn on the machine and begin the mixing process. Low speed wall scraping bottom mixing blade and high speed homogenizer cooperate with each other, so that the material is subjected to shearing, friction, impact and other effects faster and more evenly, decompose the particles in the raw material, reduce their size, and form a stable emulsion. A vacuum system can be opened to remove air from the mixture, and a heating and cooling system can be used to control the temperature.
    5. Monitoring: Observe the mixing process through the manhole mirror to ensure that the mixture is emulsified correctly and the temperature and other parameters are within the required range.
    6. U nloading: Once the mixing process is complete, turn off the mixing function and unload the mixture from the mixing container. Please ensure that all parts of the machine are properly cleaned and disinfected.
    7. Storage: According to product requirements, store the mixture in a suitable container and the correct environment.
     
    When operating the vacuum cream emulsifier mixer, you must follow our operating instructions and safety guidelines to ensure that you operate our equipment safely and effectively.

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