How To Establish A Cosmetic Cream Line Factory?

Embarking on the creation of a cosmetic cream production factory is a blend of art and science. It's a journey where precision meets creativity, and every detail matters. Whether you're a seasoned entrepreneur or a passionate newcomer, understanding the nuances of cosmetic cream production is key. IMMAY is here to illuminate your path with expert advice and top-tier solutions. Let's dive into the essentials and turn your vision into a reality.

 

1. Cosmetic cream production line technology

Before you plan to open a new cosmetics cream factory, you first need to understand the production process of cosmetics cream.

A. Oil phase

Add oil, wax, emulsifier and other oil-soluble ingredients to the oil phase pot, stir and heat, control the temperature at 80°C to 85°C to completely dissolve them, and keep them warm for 15-20 minutes for sterilization. Be careful to avoid overheating or prolonged heating. Heating to prevent oxidation and deterioration of raw materials. Oils that are easily oxidized: preservatives and emulsifiers should be added to the oil phase before emulsification and stirred to dissolve, then emulsification can be carried out.

B. Water phase

Put the deionized water and other components of the water phase into the water phase pot together. If the water phase contains water-soluble polymer, you can use propylene glycol to disperse it well and put it into the water phase, or use the dispersion function to evenly put it into the water phase, and heat it to 85℃ while stirring. to 90°C and keep warm for 15-20 minutes.

C. Two-phase mixing

Drain the jacket condensation water from the cleaned vacuum emulsifying pot in advance before opening it.

a. O/W add the oil phase evenly into the water phase under rapid stirring conditions, and the feeding speed is 5-8KG/

minutes, the stirring speed is 50 rpm, and the temperature is controlled at 75°C to 85°C.

b. W/O add the water phase evenly and slowly into the oil phase under rapid stirring. The feeding speed is 3-5KG/min.

clock, the stirring speed is 50 rpm, and the temperature is controlled at 80°C to 85°C.

D. Homogeneous emulsification

1. Homogenization: After the two phases are mixed, turn on the homogenizer. The homogenization time is generally 3 to 5 minutes. The small pot is generally homogenized for 3 minutes. If there is a vacuum pump, the vacuum should be evacuated during homogenization to keep it in a vacuum state. Homogeneous emulsification.

2. Stirring and emulsification: After homogenization, stir and emulsify at medium speed at 80°C to 85°C for 15 to 20 minutes. The stirring speed is 25 rpm.

E. Stirring speed control

During the two-phase mixing and homogeneous emulsification, the stirring speed should be fast, with a speed of 50 rpm. During the period of heat preservation, stirring and emulsification, the stirring speed should be controlled at medium speed, 25 rpm. During the cooling process, the stirring speed should be medium speed and low speed. The speed should be 25 rpm before dropping to 45°C. Add flavors, preservatives and others below 45°C. The active material stirring speed is 20 rpm. If it can be evacuated, the entire process should be evacuated. The temperature should be controlled at 80°C to 90°C during emulsification, and the temperature should not be lower than 75°C before cooling.

The above are the general standards for the cream production process. If you encounter a more special formula production process, please combine it with the actual production.

2. What is the machine use to make cream?

According to the needs of the cosmetic paste production process, we need to purchase the following necessary equipments to complete production:

✅ 2 stages reverse osmosis water treatment machine

Purpose: Provides high-purity water essential for cosmetic formulations, ensuring consistent quality and removing impurities.

✅ 50-500L hydraulic lifting vacuum homogenizing emulsifier (cosmetic cream mixer machine)

Purpose: Combines oil and water phases under vacuum to create a smooth, stable emulsion, crucial for cream consistency and texture.

✅ 50-5000L stainless steel storage tank

Purpose: Stores mixed cream formulations safely and hygienically, maintaining product quality until ready for packaging.

✅ Automatic or semi-automatic cosmetic cream filling machine

Purpose: Fills cream into containers accurately and efficiently, ensuring consistent product volume and reducing human error.

✅ Automatic or semi-automatic bottle capping machine

Purpose: Seals containers securely, preserving product freshness and ensuring a professional finish for packaging.

 

3. Factory Layout Planning for Cosmetic Cream Production Line

A well-organized factory layout is essential for efficient production, compliance, and safety. Whether you're planning a small-scale workshop or a large-capacity manufacturing plant, the flow of materials and the zoning of workspaces must be carefully considered.

A. Material Flow Design

To ensure smooth and contamination-free operations, follow a logical material flow layout:

• Raw Material Area: Storage of packaging materials, oils, emulsifiers, and active ingredients

• Processing Area: Water treatment, vacuum emulsifying mixer, and intermediate storage tanks

• Packaging Area: Filling machines, capping machines, labeling machines

• Finished Product Area: Sealed product inspection, boxing, and shipping area

This linear flow—raw material in → processing → packaging → finished product out—helps prevent cross-contamination and improves production efficiency.

B. GMP Compliance and Zoning

To meet cosmetic GMP (Good Manufacturing Practice) standards, the production area should be divided into:

• Clean Zone: Emulsifying, mixing, and filling zones with filtered air, positive pressure, and limited access

• Semi-Clean Zone: Packaging preparation, labeling, and temporary storage

• Public or Gray Zone: Administrative offices, utilities, staff changing rooms, and raw material receiving area

Clearly marked zones, with separate personnel and material flows, help maintain hygiene and prevent external contamination.

C. Utility Requirements

Successful cosmetic cream production also depends on stable utility support:

• Power Supply: Ensure consistent 3-phase industrial power for vacuum mixers and heating elements

• Drainage: Proper wastewater channels from mixing tanks and cleaning areas

• Compressed Air: Required for pneumatic valves, bottle cappers, or packaging automation

• Ventilation/Exhaust: Especially important near heating systems and solvent-handling stations

Plan for utility lines to be easily accessible for maintenance without disrupting the clean zones.

D. Equipment Layout Tips

• For small batch production (50–200L): Consider compact, mobile systems arranged in a single cleanroom

• For large-scale production (500L and above): Use fixed-position tanks with overhead or underground pipelines to separate hot and cold processes

• Leave enough operational space around each piece of equipment for cleaning, maintenance, and operator movement

• Use stainless steel platforms or cleanroom-compatible materials to elevate tanks or mixers where needed.

4. Why Choose IMMAY for Your Cream Production Project?

Selecting the right equipment partner is a critical step in building a reliable and scalable cosmetic cream production line. IMMAY stands out as a trusted manufacturer with deep industry expertise and a commitment to long-term success.

A. Customized Solutions for Your Formulas

We understand that each cosmetic formulation has its own process requirements. Whether you're producing light moisturizing creams, thick night balms, or active-ingredient emulsions, IMMAY designs vacuum emulsifier mixing systems that match:

• Viscosity and emulsification needs

• Batch size and scaling requirements

• Heating and cooling demands

• pH sensitivity and raw material characteristics

From mixer configuration to control system design, every detail is adapted to your production goals.

B. On-Site Installation and Operator Training

IMMAY doesn’t just ship machines—we ensure they work in your factory. Our experienced engineers provide:

• Operator training for production line staff and supervisors

• Remote maintenance guidance to reduce downtime and extend equipment life

We help your team quickly master the operation and care of each system, ensuring smoother production from day one.

C. One-Stop Equipment Supply: From RO Water to Final Packaging

You can count on IMMAY for the entire cosmetic cream production line, including:

• Industrial reverse osmosis (RO) water treatment systems for pure process water

• Hydraulic lifting vacuum emulsifying mixers

• Stainless steel storage tanks

• Automatic or semi-automatic cream filling, capping, and labeling machines

This one-stop approach simplifies procurement, avoids equipment incompatibility, and reduces setup time.

D. Proven Experience in Cosmetic Cream, Lotion, and Ointment Lines

IMMAY has supported many cosmetic and personal care factories across various countries. We have hands-on experience in:

• Skincare creams and serums

• Whitening and anti-aging products

• Herbal and medicinal ointments

• Body butters, gels, and massage balms

With this deep understanding, we can help you avoid common mistakes and ensure your line meets both market expectations and technical standards.

Looking for more details? Ready to customize your cosmetic cream production line to match your goals? Contact us now at sales@immay-auto.com or Whatsapp: 0086 18936474568