High Shear Inline Homogenizer Pump

High Shear Inline Homogenizer Pump

An inline homogenizer pump is a type of high shear mixing equipment designed for continuous processing. It integrates dispersion, emulsification, and homogenization into a single system, allowing materials to be processed as they flow through the pump.

Unlike batch mixing systems, an inline homogenizer pump operates within a pipeline. Materials are drawn into the pump, subjected to intense mechanical shear, and discharged immediately, making it suitable for continuous production environments.

This design is widely used when consistent particle size, stable emulsions, and efficient processing are required.

How a High Shear Inline Homogenizer Pump Works

The core of a high shear Inline homogenizer pump is the rotor-stator structure.

• The rotor rotates at high speed

• The stator provides a fixed structure with precision gaps

• Materials pass through the narrow clearance between them

As materials flow through this zone, they are subjected to:

• High shear force

• Turbulence

• Cavitation

• Impact and collision

These combined effects break down droplets and particles, resulting in fine dispersion and stable emulsification.

This process happens continuously, making the pump suitable for integration into automated production lines.

Key Features of High Shear Inline Homogenizer Pumps

Continuous Processing Capability

Designed for uninterrupted operation, ideal for large-scale production lines.

High Shear Efficiency

Capable of reducing particle size and improving product uniformity.

Compact Inline Design

Installed directly in pipelines, reducing the need for additional tanks or transfer steps.

Flexible Integration

Can be combined with mixing tanks, heating systems, or circulation loops.

Consistent Product Quality

Ensures repeatable processing conditions, supporting stable product output.

Applications of High Shear Inline Homogenizer Pumps Across Industries

High shear inline homogenizer pumps are used in a wide range of industries where liquid-liquid or solid-liquid mixing is required.

Cosmetics and Personal Care

Used for products such as creams, lotions, gels, and serums where smooth texture and stable emulsions are important.

Food Processing

Suitable for sauces, dressings, syrups, and other formulations requiring uniform consistency.

Pharmaceutical Production

Applied in liquid formulations where controlled dispersion and consistency are required.

Chemical Industry

Used for coatings, lubricants, and specialty chemicals that require fine mixing and stability.

How to Choose the Right High Shear Inline Homogenizer Pump

Selecting the correct model depends on several practical factors:

Product Viscosity

Higher viscosity materials require more powerful configurations.

Required Particle Size

Finer emulsions require multi-stage rotor-stator systems.

Production Capacity

Flow rate should match your production line requirements.

Process Design

Consider whether the pump will be used for:

• Single-pass processing

• Recirculation systems

• Integration with existing equipment

• Material Compatibility

Stainless steel construction is commonly used for hygiene and durability.

Integration with Complete Production Systems

A high shear inline homogenizer pump is often part of a larger system that main include:

• Stainless steel mixing tanks

• Vacuum emulsifying mixers

• Stainless steel storaging tanks

This allows manufacturers to build a complete, efficient production line tailored to specific products.

Main Parameters of High Shear Inline Homogenizer Pumps

Type	power (Kw)	Rotation   speed (r/min)	Flow (m³/h)	pressure (Mpa)	DN1 (mm)	DN2 (mm)
IMA-EP-140	5.5-11	1450/2900	2	0.2	40	32
IMA-EP-160	7.5-15	1450/2900	5	0.2	50	40
IMA-EP-180	15-22	1450/2900	10	0.2	50	40
IMA-EP-200	18.5-30	1450/2900	15	0.2	65	50
IMA-EP-260	33-37	1450/2900	20	0.2	80	65
IMA-EP-260	30-45	1450/2900	30	0.2	80	65
IMA-EP-260	55-90	1450/2900	50	0.2	100	80
IMA-EP-300	90-132	1450/2900	80	0.2	125	100
IMA-EP-300	110-160	1450/2900	100	0.2	150	125
IMA-EP-300	132-185	1450/2900	120	0.2	150	125
IMA-EP-350	90-132	1450	160	0.2	200	150
IMA-EP--400	132-185	1450	200	0.2	200	150

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