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Q What is vacuum emulsifying mixer?
A The vacuum emulsifying mixer is a type of mixing equipment that is used in the production of cosmetics, pharmaceuticals, and other products that require the emulsification of liquids and solids.
Vacuum mixer machines are mainly divided into two types: hydraulic lift vacuum cream mixers and fixed vacuum cream mixers. The hydraulic lifting vacuum emulsifier machine can choose a volume of 10L-500L, while the fixed vacuum emulsifier machine can choose a volume of 500L-5000L.
The mixer of vacuum cream mixer machine uses a combination of high speed and high shear mixing and vacuum pressure to create a homogeneous mixture of two or more immiscible liquids or solids. The vacuum pressure helps to remove air bubbles in the pot from the mixture, resulting in a smooth and stable product. The mixer usually consists of a mixing vessel, a homogenizer, a vacuum pump, and a heating and cooling system. It is widely used in the production of creams, lotions, gels, ointments, and other similar products.
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Q How does a vacuum emulsifier mixer work?
A An emulsifier mixer machine, also known as a homogenizer mixer machine, mixes two or more incompatible substances (such as oil and water) into a stable product by mechanical force. The following is the introduction of each system and its working principle in the vacuum homogenizer mixer machine:
1. Mixing container: The emulsifier machine has a mixing container for mixing ingredients.
2. High shear homogenizer: The machine has a high speed and high shear homogenizer, which is a rotor-stator system, high speed rotation, generating a strong shear force.
3. Stirring paddle: The stirring paddle is an important mixing part in the pot, which is composed of rotating paddle and fixed paddle, which can accelerate the reaction process.
4. Vacuum system: The vacuum system can remove the air in the mixture, which helps to eliminate the air bubbles in the material to form a more stable product.
5. Heating and cooling systems: The heating and cooling system can precisely control the temperature of the mixture during the mixing process.
6. Control Panel: The mixing machine has a control panel that allows the operator to adjust the mixing speed, temperature, and other parameters.
During the mixing process, the heating and cooling system of our company's vacuum emulsifier mixer machine can precisely control the temperature in the pot, so that the materials can react and mix at the correct temperature, and the high speed homogenizer produced by our company can make the materials in the narrow gap between the stator and the rotor, withstand hundreds of thousands of combined effects per minute, such as hydraulic shearing, centrifugal extrusion, impact tearing, etc., so that the materials are evenly dispersed and emulsified in an instant. The air in the material can be effectively removed during the mixing process, so that the obtained product is free of bubbles and more stable, increasing the competitiveness of your product in the market.
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Q Structure of vacuum emulsification machine
A The vacuum emulsification mixer mainly consists of vacuum resistant containers with heating and cooling jackets.
The vacuum emulsification mixer is composed of multiple units, including an electric control system, hydraulic lifting system, mixing system, vacuum device, heating and cooling system, temperature control system, oil dispersion pot, water dispersion pot, etc. The control panel is the place for all mixer operations, controlling the operation of functions such as heating system, lighting system, vacuum system, and mixing system.
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Q What is the role of a homogenizer in a vacuum emulsifier mixer？
A High shear homogenizer is a key component of vacuum emulsification mixer machine. Due to the high tangential speed generated by the high-speed rotation of the rotor of the high shear homogenizer and the strong kinetic energy brought by the high-frequency mechanical effect, the material is subjected to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing, and turbulence in the narrow gap between the stator and rotor. After high-frequency cycling, Thus, two or more incompatible substances (such as oil and water) can be efficiently, quickly, and evenly mixed and emulsified into a fine and more stable high-quality product.
In vacuum emulsification machines, the high shear homogenizer is usually located in the lower or middle part of the vacuum emulsification pot, with a speed range of 0-2900 rpm. The homogenizer's speed can be adjusted according to the requirements of the product process to achieve the ideal emulsification effect.
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Q Vacuum emulsifying machine operation steps
A The operation steps of the Immay vacuum homogenizer mixer machine may vary depending on the specific model, but the following are some general steps to follow when operating the vacuum emulsifier: 1. Preparation: Before operating the machine, ensure that all necessary ingredients and materials are ready and in the correct quantities. Make sure the machine has been cleaned. 2. Setting: Power on the machine, set stirring speed, temperature and other parameters according to product process requirements. 3. Filling: Add the ingredients in turn to the mixing container, making sure to use the correct ratio. 4. Stir: Turn on the machine and begin the mixing process. Low speed wall scraping bottom mixing blade and high speed homogenizer cooperate with each other, so that the material is subjected to shearing, friction, impact and other effects faster and more evenly, decompose the particles in the raw material, reduce their size, and form a stable emulsion. A vacuum system can be opened to remove air from the mixture, and a heating and cooling system can be used to control the temperature. 5. Monitoring: Observe the mixing process through the manhole mirror to ensure that the mixture is emulsified correctly and the temperature and other parameters are within the required range. 6. Unloading: Once the mixing process is complete, turn off the mixing function and unload the mixture from the mixing container. Please ensure that all parts of the machine are properly cleaned and disinfected. 7. Storage: According to product requirements, store the mixture in a suitable container and the correct environment.
When operating the vacuum cream emulsifier mixer, you must follow our operating instructions and safety guidelines to ensure that you operate our equipment safely and effectively. -
Q Precautions for operating vacuum emulsifier mixer
A Operating vacuum emulsifiers requires attention to safety and proper use to ensure the proper operation of the equipment and the production of high quality products. The following are some things to pay attention to when operating vacuum emulsifiers:
1. Read the instructions: Before operating the mixer of the vacuum emulsifier, be sure to read the instructions carefully and be familiar with the functions and characteristics of the equipment.
2. Wear protective gear: Wear appropriate protective gear, such as gloves and lab coats, to protect yourself from any chemicals or materials.
3. Check the equipment: Check the equipment before use to ensure that the equipment is in good working condition and all components are installed properly.
4. Use the right amount of material: do not overload the equipment with too much material, because it will lead to mixer failure and affect product quality.
5. Use the right speed: Use the right mixing speed for the materials to be mixed to ensure that they are mixed correctly.
6. Monitor vacuum pressure: Monitor the vacuum pressure during the mixing process to ensure that it is maintained at an appropriate level.
7. Equipment cleaning: After each use, the equipment should be thoroughly cleaned to prevent pollution and maintain the performance of the equipment.
8. Comply with safety procedures: When operating the vacuum emulsifier, all safety procedures and guidelines should be followed to prevent accidents or injuries.（Each of our vacuum mixers and reactors is equipped with an emergency stop device to ensure safety before leaving the factory.）
Following these considerations ensures that our vacuum emulsifiers operate safely and efficiently, producing high quality products.
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Q How to choose the right Vacuum Mixer for you
A Before you start preparing for a new business, it is recommended that you choose a suitable vacuum mixer from the following aspects.
1. Production: Daily production is one of the important factors for our business success, and choosing the right production capacity is the key to choosing a suitable mixing capacity. Hydraulic Lifting Vacuum Homogenizer（10L-500L），Vacuum Emulsifying Mixer（500L-5000L）
2. Factory layout: Whether the size of the planned or existing factory can meet the layout of the machines will determine the design size of the machines.
3. Local voltage standards: Only the correct voltage can start our equipment.
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Q Can vacuum mixers be customized for specific applications?
A Of course, we are a professional manufacturer of vacuum mixer machines. We can customize the machines according to your usage needs and production process. Our vacuum mixer customization options main include volume, heating method, control method, mixer, etc.
If you have customization needs please contact us
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Q Advantages of IMMAY's Vacuum Emulsifier Homogenizer
A Our company is a professional production of daily chemical equipment manufacturers. With years of experience, trusted senior engineers, and machines certified to the CE standard, our line of mixing equipment is the best choice for your complex mixing process needs.
Compared with the traditional mixing equipment, vacuum emulsion mixers produced by Immay have many advantages. These benefits include:
1. Uniform mixing: Vacuum emulsion mixers provide a uniform mixture of liquid and solid to ensure consistent quality of the final product.
2. Efficient mixing: The mixer uses a high-speed homogenizer to mix raw materials, thereby achieving a faster and more efficient mixing process.
3. Reduce air bubbles: The vacuum pressure in the mixer helps remove air bubbles from the mixture, resulting in a smooth and stable product.
4. Improve product quality: The vacuum emulsion mixer improves the quality of the product by reducing the particle size of the raw material, so as to obtain better texture and consistency.
5. Hygienic design: High speed and low speed mixers are designed to meet GMP hygiene standards, making them suitable for pharmaceutical and food industries.
6. Multifunctional: Vacuum emulsifying mixers can be used in a wide range of applications, including cosmetics, pharmaceuticals, food and chemicals.
7. Easy to clean: Mixers are easy to clean and maintain, which reduces downtime and increases productivity.
The vacuum emulsion mixer produced by Immay is an efficient and versatile mixing device that can offer a range of benefits to manufacturers in a wide range of industries.
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Q Vacuum mixer price range of Immay
A Immay specializes in providing customized vacuum mixers for you. The equipment prices will vary according to your requirements before you plan to buy, usually ranging from thousands of dollars to tens of thousands of dollars. We always adhere to the principle that machines are priced and services are priceless, providing you with a pleasant user experience has always been our Immay original intention.
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Q How to choose a suitable reverse osmosis water treatment equipment?
A If you are unsure about which water treatment equipment is suitable for you, you can typically make a choice from the following three perspectives. 1. Purpose of pure water
What is your purpose of purchasing water treatment equipment?
According to the use, there are mainly two uses: raw material water for production and non-process water:
(1) If it is water used for raw materials, then you need to tell us what kind of products you plan to make. Usually, the products that can be applied to primary reverse osmosis equipment mainly include detergents, cleaning agents, pesticides, liquid fertilizers, etc. The secondary reverse osmosis equipment is more widely used than the primary reverse osmosis equipment, mainly including cosmetics, beverages, daily necessities, skin care products, food, semiconductors and other products, but in some special application scenarios, the requirements for water quality are higher. For example, products such as potions and perfumes not only need to be processed by the secondary reverse osmosis water treatment machine, but also need to be processed by the distillation process to meet the needs of use;
(2) If it is non-process water, then in daily application, we mainly use source water to produce drinking pure water and mineral water. Drinking pure water can use secondary reverse osmosis water treatment equipment, while mineral water can use primary reverse osmosis water treatment equipment. Permeate water treatment equipment or use ultrafiltration water treatment equipment.
2. Raw water quality
The quality of raw water plays a vital role in the selection of water treatment equipment. Usually, the source water we can obtain mainly includes surface water and groundwater, including river water, river water, lake water, stream water, and reservoir water. Water, because the surface water flows on the ground, the dissolved minerals are less, and the water quality is soft. The hardness of this type of water is usually 0.5~4.0mmo1/L. Surface water is easily polluted, and some rivers, lakes and streams actually contain part of groundwater, so in addition to sediment and organic matter, there are also a variety of soluble salts. Well water and spring water belong to groundwater, and groundwater can be divided into shallow groundwater and deep groundwater. Shallow groundwater has better physical properties and clear water quality, but it often dissolves certain mineral salts in the soil, making the water hard; deep groundwater has better quality than shallow groundwater, but if there are some salts in the water layer When used, it can also harden the water, making it unsuitable for drinking and use. The hardness of groundwater is generally 1.0~5.0mmo1/L, and some are as high as 5.0~12.5mmo1/L. Usually surface water with low hardness can be treated with quartz sand and activated carbon, but groundwater and surface water mixed with groundwater need to be softened by resin and medicine box in the treatment of quartz sand and activated carbon before further reverse osmosis filtration deal with. Of course, in some special applications, in order to obtain better water quality, we can also perform ozone sterilization, UV sterilization, distillation and other processes.
3. Daily output
Daily output is also one of the important factors in choosing reverse osmosis water treatment. How many tons of pure water your factory needs every day and how long your factory runs are important information. The specifications of water treatment equipment provided by Immay mainly include 500L /H, 1000L/H, 1500L/H, 2000L/H, 2500L/H, 3000L/H, 5000L/H (1 US gallon=3.7854118 liters), etc., you can choose the appropriate output according to your actual needs to match your Daily production plan.
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Q Advantages of reverse osmosis technology
A Reverse osmosis (RO) water filtration technology, powered by pressure difference, stands as the most advanced, energy-saving, and effective membrane separation technology today. (1) Efficient removal of impurities: the reverse osmosis membrane can efficiently remove impurities such as ions, dissolved substances, organic matter and microorganisms in water, making the water produced extremely pure. This high efficiency makes reverse osmosis technology the method of choice for industrial and commercial production of high-purity water;
(2) Energy saving and environmental protection: Compared with traditional water treatment methods, reverse osmosis technology has the characteristics of low energy consumption and no need to add any chemical reagents, and will not produce secondary pollution, so it is more environmentally friendly;
(3) Wide range of application: reverse osmosis technology can treat various types of water sources, including tap water, lake water, river water, sea water and other water sources, and can be flexibly adjusted according to different water quality requirements, so the application range is very wide;
(4) Easy to operate: Compared with other pure water equipment, the operation of reverse osmosis technology is very simple. Only some basic equipment and operation steps are needed to treat the water source into high-purity water, without much professional knowledge and skills.
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Q Composition of RO water treatment system
A Reverse osmosis water treatment technology is a relatively popular water treatment technology at present. With this technology, impurities in water can be effectively removed and high-quality, high-purity water can be obtained, which is more and more popular among people. The reverse osmosis device is the core equipment to realize the reverse osmosis technology, and its composition and structural principles are the key to realize its efficient and reliable operation.
(1) The pretreatment system generally includes raw water pump, quartz sand filter, activated carbon filter, softening and dosing device, precision security filter, etc. Its main function is to reduce the pollution index of raw water and other impurities such as residual chlorine, so as to meet the water inlet requirements of reverse osmosis. The equipment configuration of the pretreatment system should be determined according to the specific conditions of the raw water.
(2) The reverse osmosis system mainly includes multi-stage high-pressure pumps, reverse osmosis membrane elements, membrane shells (pressure vessels), supports, etc. Its main function is to further remove small impurities in the water, so that the quality of the effluent water can meet the requirements of use.
(3) The ultrapure water system is an additional configuration when the water quality of the reverse osmosis effluent cannot meet the quality of the water used. It mainly includes one or more equipments such as EDI and mixed bed. The ultrapure water system is based on reverse osmosis to further remove ions to meet the requirements of use.
(4) The electrical control system is used to control the normal operation of the entire reverse osmosis system. Including instruments, control panels, various electrical protection, electrical control cabinets, etc.
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Q Functions of each component of reverse osmosis water treatment filter
A (1) Quartz sand filter:
the British sand filter is made of fine quartz sand filter materials filled with different specifications in the filter. The colloidal particles are intercepted, thereby reducing the turbidity of the water. Users can choose to use it according to the actual situation. The filtration accuracy is between 0.005-0.01m, which can effectively remove colloidal particles and high-molecular organic matter.
(2) Activated carbon filter:
The main function of activated carbon filter is to remove organic substances in water, including trace organic substances such as odor, color, and lubricating oil. These organic substances will have a great impact on the quality and use effect of water. Through the treatment of activated carbon filter, these organic substances can be removed to improve the quality and use effect of water. Usually we use granular coconut shell activated carbon as the filter medium. Granular coconut shell activated carbon is not easy to flow because of its particle shape, and impurities such as organic matter in water are not easy to block in the activated carbon filter layer, and has strong adsorption capacity, so it is widely used.
(3) Precision security filter:
The security filter is mainly a filter with PP melt-blown filter element as the filter element. It is the last filtration system before entering the reverse osmosis membrane. The filtration accuracy is 5 microns. It can effectively remove the particles and colloidal substances, and can effectively retain the particulate matter directly larger than 5 microns in the water after the treatment of the sand and carbon filtration system, so as to ensure the cleanliness of the water entering the RO membrane. The main purpose is to effectively protect the reverse osmosis. The membrane will not be clogged and scratched prematurely, thereby prolonging the service life of the RO membrane in the reverse osmosis system.
(4) Reverse osmosis membrane:
reverse osmosis membrane filtration is a physical filtration technology. The surface separation pore size of the reverse osmosis membrane is below 0.001um, which is as small as nanometers, and can separate ions. Since the pore size of the RO membrane is one millionth of a hair The fifth (0.0001 micron) is generally invisible to the naked eye. Bacteria and viruses are 5000 times larger than it. Reverse osmosis is a filtration technology that uses osmotic pressure difference as the driving force. Under a certain pressure, water molecules in source water can pass through the RO membrane. , while inorganic salts, heavy metal ions, organic matter, colloids, bacteria, viruses and other impurities cannot pass through the RO membrane, so that the permeable pure water and the impermeable concentrated water are separated and the purest pure water is obtained. Usually, tap water is used as source water. When tap water is filtered by RO membrane, the conductivity of pure water is between 5μs/cm~10μs/cm, and the desalination rate can reach more than 98%. Therefore, the reverse osmosis RO membrane has been widely used in the water purification industry and industrial production water.
(5) Continuous electric desalination technology:
Continuous electric desalination technology, also known as EDI, is a combination of traditional electrodialysis technology and ion exchange technology. Sexual action and the ion exchange effect of the ion exchange resin on the ions in the water, so that the ions in the water move in a directional manner, so as to realize the deep purification and desalination of the water. The hydrogen ions and hydroxide ions generated by water electrolysis continuously regenerate the resin, so the water production process of the EDI module does not require acid-base chemical regeneration to continuously produce high-quality ultrapure water. The EDI module is a continuous water purification process, so the water quality of its products is stable. After EDI technology treatment, the conductivity of the water can be reduced to 0.1-1.0μS/cm, reaching the standard of ultra-pure water.
(6) Pure water tank:
The main function of the pure water tank is to store filtered pure water. The main materials of the pure water tank are plastic and stainless steel. The use of the pure water tank can reduce the frequent start and stop of the reverse osmosis water treatment equipment, which can effectively increase the The service life of reverse osmosis water treatment equipment.
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Q How long can industrial and commercial reverse osmosis water treatment equipment last?
A While industrial and commercial reverse osmosis water treatment systems are powerful and work well, their filter elements don't last forever. These elements require some routine maintenance on your part each year to keep them functioning properly. Otherwise, the water filtered by the reverse osmosis water treatment equipment will not meet your requirements.
When functioning properly, the reverse osmosis filtration process has at least three, but sometimes perhaps four distinct stages: quartz sand filter, activated carbon filter, precision security filter, and then the reverse osmosis membrane filter. In order to obtain a continuous supply of high quality pure water, each of the different filter elements requires periodic replacement. How long these filters last usually depends on your usage factors and the quality of your source water. Under normal circumstances, reverse osmosis membranes can be used for 1 to 5 years. Other filters, however, require replacement more quickly. Typically the pre-filter elements of a reverse osmosis water treatment system can last anywhere from six months to a year. A good experience is that you regularly check the equipment operation status.
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Q Price range of industrial and commercial reverse osmosis water treatment equipment
A The price of a 1 stage or 2 stages reverse osmosis (RO) water treatment equipment depends on many factors. As we discussed above, source water quality, pure water output and materials are all important factors affecting the price. Generally, reverse osmosis water The price of processing machines ranges from thousands of dollars to tens of thousands of dollars, you can contact us for free to get the latest price.
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Q Daily maintenance of RO water treatment plant
A The maintenance of reverse osmosis pure water equipment includes equipment cleaning and maintenance, the main purpose is to prolong the service life of the equipment and improve product quality.
(1) Regularly check the raw water quality and flow rate, and adjust the operating parameters of the machine in time according to the changes in the raw water quality to ensure that the water produced by the reverse osmosis water treatment equipment is stable and reliable.
(2) Regularly check the working conditions of the main components, such as whether the precision security filter, reverse osmosis membrane, etc. are in normal operation.
(3) Regularly clean and replace the components in the filter devices such as quartz sand filters, activated carbon filters and precision security filters.
(4) Clean the pure water tank regularly to ensure the hygiene and quality of pure water.
(5) In low-temperature areas, it is necessary to do a good job of insulating the pipeline in winter to prevent the water from freezing and causing damage to the operation of the equipment.
(6) After the equipment is used every day, the stains on the outer surface of the equipment should be cleaned in time to extend the service life of the equipment.
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Q How does a liquid mixing machine work?
A The liquid mixing machine is composed of motor, reducer, bearing, swing shaft, agitator and other components. The motor is driven by a reducer to make the swing shaft rotate, and the swing shaft drives the stirrer to rotate, thereby forming a strong stirring energy to mix liquid and solid together. The impeller of the agitator adopts a special design, which can circulate the liquid in multiple dimensions, and use the rotational kinetic energy of the swing shaft to quickly and evenly mix the liquid and the solid.
In addition, the mixer can also achieve different mixing effects by controlling the rotation speed of the swing shaft. Generally speaking, the faster the rotation speed of the swing shaft, the better the mixing effect and the finer the mixture; the slower the rotation speed of the swing shaft, the worse the stirring effect and the coarser the mixture.
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Q What are the different types of industrial agitators？
A In liquid mixing machines, the role of the agitator is very important. It is the key factor for effective liquid mixing. Choosing a suitable agitator will help us obtain high-quality products in a short period of time. Next, Immay will present 4 types of agitators that are widely used in daily use.
1. Three-blade agitator
Three-bladed impellers are often used for mixing low viscosity fluids. When stirring, the fluid is sucked in from the top of the paddle, and discharged in a cylindrical spiral form from the bottom. The fluid reaches the bottom of the container and then returns to the top of the paddle along the wall, forming an axial flow. The degree of turbulence of the fluid is not high during stirring, but the circulation volume is large.
The diameter of the three-lobe blade is usually small, but the mixing speed is fast, and it is easy to manufacture. It is suitable for the application scene with low viscosity and large flow rate. The liquid dispersion mixer can use the low stirring power to obtain better mixing effect through the three-lobe blade rotating at high speed. Although the circulation performance of the three-blade stirring paddle is good, its shearing effect is not large. It belongs to the circulation type stirring paddle. It is mainly used for uniform mixing of liquid-liquid and liquid-solid system products in the industries of medicine, food, chemical industry and cosmetics.
2. Dispersion disc agitator
Dispersing discs are mainly used for crushing, stirring and grinding of liquid, emulsion and liquid-solid products in paint, pigment, dye, paint, ink, adhesive, food, medicine, daily chemical and other industries.
The dispersing disc is connected to the main shaft of the high-speed dispersing machine. When the main shaft of the disperser is running at high speed, the top and bottom of the dispersing disc are in a rotating state, and at the same time, a turbulent zone will be formed at the edge of 2.5-5mm. The upper and lower serrations of the dispersing plate perform high-speed shearing, impacting, crushing and dispersing of coatings, paints, dry powder, solid-liquid and other materials, so as to achieve the state of rapid mixing, dissolution, dispersion and refinement.
Advantages of dispersing disc - High strength, strong and durable.
- The specifications can be flexibly adjusted according to the power of the disperser, which is simple and practical.
- Easy to replace, easier to clean, and pollution-free.
3.3 Frame agitator
There are two types of frame impellers: straight blades and folded blades. The blade surface of the straight blade is perpendicular to the direction of rotation, while the blade surface of the folded blade forms an oblique angle with the direction of rotation. The straight paddle mainly makes the material flow in the tangential direction, and the folded paddle can not only make the material do circular motion, but also make the material move up and down, which is more sufficient than the straight stirring effect. Under the same power, because the power consumption of the axial flow blade is less than that of the radial flow blade, the folded leaf frame type impeller is used more.
According to the mixing process and the volume of the container, the frame-type impeller can be designed with single-layer, double-layer or multi-layer blades. The frame-type impeller can make the stirring medium flow in the axial, radial and circumferential directions at the same time, so that it can reach a certain stirring intensity in a short period of time, meet the requirements of uniform and sufficient mixing, and have low hydraulic loss. It is widely used in the uniform mixing of high-viscosity products in food, medicine, cosmetics, and chemical industries.
4 Homogenizer agitator
The high-shear homogenizer is a set of precision stainless steel stator-rotor system. Due to the high tangential velocity generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects, the material is subjected to strong mechanical and hydraulic shearing, centrifugal extrusion, liquid layer friction, impact tearing and other comprehensive effects in the narrow gap between the stator and the rotor to form suspoemulsions, emulsions and foams. So that the immiscible solid phase, liquid phase, and gas phase are uniformly and finely dispersed and emulsified in an instant under the combined action of corresponding mature technology and appropriate amount of additives. After high-frequency cycles, stable high-quality products are finally obtained.
The high-shear homogenizer has a large batch processing capacity and is suitable for industrial continuous production. It can be widely used in the large-scale production of mayonnaise, lipstick, ointment, paint, pesticides and other products in the food, pharmaceutical, cosmetic, chemical and other industries
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Q How to choose the right liquid mixing machine for you
A If you are struggling to choose a suitable liquid mixer, we recommend that you consider the following four dimensions based on your production needs:
Mixing capacity
Corrosion resistance requirements
Process requirements
Hygiene requirements
1. Mixing capacity
① Mixing Tank With Agitator can also be called a liquid mixing tank, with a volume of 50-5000L.
Usually, if the capacity is less than 500L, a mobile caster design can be used instead of a platform to facilitate movement.If the capacity is greater than 500L, one or more continuous platforms can be used, which can achieve large-scale industrial assembly line production.
② Movable-lifting-homogenizer-mixer without a stirring container can also be called a mobile mixer (including low-speed mixer, high-speed disperser, and high shear homogenizer). The conventional mixing volume is less than 500L.
2. Corrosion resistance requirements
The corrosion resistance levels for liquid mixers are categorized as low, medium, and high. The available materials include carbon steel liquid mixers, stainless steel liquid mixers, and PP (polypropylene) liquid mixers, respectively.
① Stainless steel is a metallic material with excellent corrosion resistance. It can be used for a long time in acidic media such as sulfuric acid, hydrochloric acid, nitric acid, and hydrofluoric acid with a concentration of less than 50%. In addition, stainless steel also has good wear resistance and high temperature resistance, so it is widely used in chemical, pharmaceutical, food and other industries.
② PP (polypropylene) is a thermoplastic with excellent acid resistance. It can be used for a long time in acidic media such as sulfuric acid, hydrochloric acid, nitric acid, and hydrofluoric acid with a concentration of less than 90%. In addition, polypropylene also has good corrosion resistance, wear resistance and high temperature resistance, so it is widely used in chemical and other industries.
3. Process requirements
If the product adopts the cold mixing process, there is no need for heating and cooling during the mixing process, and a single-layer liquid mixing machine can be used. If the product adopts the hot mixing process, heating and cooling are required during the mixing process, so a three-layer liquid mixing machine is required for mixing. According to the needs of heating sources, we can provide electric heating three-layer liquid mixing machines and steam heating three-layer liquid mixing machines.
4. Hygiene requirements
According to hygiene requirements, it can be divided into open lid liquid mixing machine and sealed liquid mixing machine. In the food, medicine, and cosmetics industries, hygiene requirements are usually relatively high. We can use sealed liquid mixing machines to produce products. Sealed liquid mixing machines can effectively prevent dust and bacteria from entering the tank to pollute products. However, in the chemical industry, due to the low hygiene requirements for chemical products, We can use open lid liquid mixing machines for production.
